Are you looking for the best crane wheel manufacturers in China? With so many options available, it can be overwhelming to choose the right one. In this article, we’ll compare the top crane wheel manufacturer factories in China, helping you make an informed decision for your needs. From industry giants like Henan Weihua Heavy Machinery Co., Ltd. and Zoomlion Heavy Industry Group Co., Ltd., to established players such as Langfang Hongqi Heavy Machinery Co., Ltd. and Shanghai Electric Group Co.,
China Crane Wheel Manufacturers, Suppliers, Factory, …
Overhead Crane Wheel
Product Details: Crane wheels are devices used to support the crane and the load, enabling the crane to travel back and forth on the track. They are typically made from materials such as ZG430-640 cast steel, 42CrMo, or 65# steel. The wheels undergo surface heat treatment to improve wear resistance and hardness, with a surface hardness of HB300-350 and a quenching depth of at least 20 mm. They come in various diameters (Φ250-900mm) and are designed for high strength, durability, and safety[1][3][5].
Pros:
– High tolerance and tensile strength
– Safety and flexibility
– Easy to install
– Large wheel pressure and heavy load capacity
– High efficiency in lifting and moving materials
– Long-lasting, with some cranes lasting up to 65 years[2][3][4]
Cons:
– High upfront cost
– Requires significant facility space, especially for freestanding cranes
– Limited hook height and lifting capacity in single girder configurations
– Potential for wheel wear and spalling if not properly hardened
– Difficult to incorporate special features like operator cabs and walkways in sin…
Crane Wheel Manufacturer
China Overhead Crane Trolley Wheel Manufacturers …
Product Details: Overhead crane trolley wheels are critical components of bridge and gantry cranes. They are typically made from medium-carbon steel or low-alloy steel, such as ZG340-640 cast steel or ZG-50SiMn low-alloy steel. The wheels come in various diameters, ranging from 6 inches to 36 inches. Key specifications include the tread diameter, flange diameter, and hardness of the wheel tread, which is usually between 300-350 HB for medium-carbon steel and 420-480 HB for low-alloy steel. The flanges should not be hardened to maintain ductility[3][4][5].
Pros:
– Easier installation, maintenance, and service due to simpler design
– Cost-effective for light and medium duty applications
– Ideal for buildings with limited headroom
– Hardened wheel tread reduces wear and extends the life of the wheels
Cons:
– Trolley wheels mounted on the bottom flange of the girder can cause more wear to…
– Limited capacity and hook height compared to double girder cranes
– More prone to wear and potential issues like misaligned rails
– Requires periodic inspection to detect premature wear and other problems
China Crane Wheel Companies
Wholesale Price China Crane Wheels Overhead …
Product Details: Forged crane wheels are a classification of forgings, mainly used in door-type cranes, bridge cranes, and mining machinery. These wheels are manufactured by Henan All Where Crane Co., Ltd., a company that has passed ISO9001, ISO14001, and ISO18001 certifications. The materials used include high-quality steel, and the production process involves crane wheel drawing, 3D modeling, FEM analysis, blank wheel creation, rough machining, heat treatment, finish machining, hardness testing, and assembly. The company also holds various utility model patents and certifications such as ABS, CCS, and CE certificates for crane hooks and lifting equipment.
Pros:
– Superior durability due to the dense nature of forged steel, extending the lifes…
– High wear resistance, which is crucial for maintaining the integrity of the whee…
– Improved reliability compared to cast crane wheels.
– Ability to support heavy loads, making them suitable for heavy lifting cranes.
– Longer lifespan and less maintenance compared to lower-quality alternatives.
Cons:
– Higher initial cost compared to other types of crane wheels.
– When the hardness of the crane wheel surpasses 65 Rockwell ‘C,’ it becomes britt…
forged steel double flange crane rail wheels
Product Details: Forged steel crane wheels are manufactured by shaping heated metal under pressure, making them stronger and more resistant to wear. They are available in various types, including double-flange, single-flange, and no-flange wheels. Double-flange wheels have flanges on both sides for extra stability, commonly used in overhead cranes. Single-flange wheels have one flange, typically used in gantry cranes and bridge cranes. These wheels can be made from high carbon steel, steel alloys, or stainless steel, with diameters ranging from 100 mm to 1200 mm. They are suitable for various crane applications, including bridge cranes, gantry cranes, and port cranes, and can
operate in light to heavy-duty conditions[2][4][5].
Pros:
– Higher strength and durability due to the forging process
– High resistance to wear and cracking
– Cost-effective in the long run due to reduced maintenance and replacement needs
– Improved safety by reducing the risk of accidents or derailments
– Ability to withstand high temperatures and extreme environments
– Extended lifespan, often exceeding five years with proper maintenance
Cons:
– Higher initial cost compared to cast wheels
– Limited availability of specific sizes and configurations without custom orders
– May require specialized knowledge for proper installation and maintenance
China Crane Wheel Suppliers & Factory
Product Details: Crane wheels are typically made from medium-carbon steel, such as AISI C-1045/C-1050 or AISI C-1055/C-1060, which offers a balance between hardness and ductility. The wheels can be customized in various diameters, ranging from 6 inches to 36 inches or more. Key dimensions include wheel diameter, flange diameter, rim width, tread width, hub length, and hub diameter. The hardness of the wheel tread is crucial, often ranging from 320-400 Bhn or 43-47 Rc, to reduce wear and extend the wheel’s life. Heat treating techniques are used to enhance the metal’s hardness[1][4][5].
Pros:
– Hardened crane wheel tread reduces wear and extends the life of the wheels.
– Medium-carbon steel provides a good balance between hardness and ductility.
– Customizable dimensions to fit specific design applications.
– Periodic inspection can detect premature wear and help correct issues before sub…
Cons:
– The wheels can be the weakest link of the crane, showing the first signs of cran…
– Hardening the flanges is not recommended as it requires ductility to handle late…
– Inconsistent deep hardening of the wheel tread can lead to spalling and shorten…
– Wheels can be subject to significant wear if not properly maintained.
Crane Wheel Manufacturers and Suppliers
Product Details: Crane wheels are devices used to support the crane and the load, enabling the crane to travel back and forth on the track. They are typically made from high-quality materials such as ZG430-640 cast steel or 42CrMo, 65# 60# forging steel. The wheel diameter ranges from Φ250-900mm, and the tread surface undergoes surface heat treatment to enhance wear resistance and life. The wheels are designed with a quenching layer depth of ≥ 12mm and a hardness of HRC ≤ 55. They are used in various applications including overhead cranes, gantry cranes, rail transfer carts, and construction machinery.
Pros:
– High tolerance and tensile strength
– Safety and flexibility
– Easy to install
– Large wheel pressure and heavy load capacity
– High strength and durability
– Lightweight and small volume
– High assembly precision and long service life of bearings
Cons:
– Friction between crane wheels and rail can lead to wear, flange breakage, and fa…
– The manufacturing and replacement costs can be high
– Installation and maintenance may require specialized labor and equipment
Forged crane wheel for eot crane
Product Details: The forged crane wheels are made from materials such as 50SiMn and 42CrMo. The processing methods include casting or forging, and the wheels undergo heat treatment. These wheels are designed for use in various crane types, including EOT cranes.
Pros:
– Superior durability due to the dense structure of forged steel, extending the li…
– High wear resistance, making them ideal for environments with heavy loads and ab…
– Enhanced safety and reliability due to the manufacturing process, which reduces…
– Increased hardness and impact resistance if the wheels are further hardened, all…
Cons:
– Higher initial cost compared to other types of wheels, although this translates…
– The need for periodic inspection and maintenance to ensure the wheels remain in…
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| China Crane Wheel Manufacturers, Suppliers, Factory, … | www.sevenindustry.com | |||
| Overhead Crane Wheel | Crane wheels are devices used to support the crane and the load, enabling the crane to travel back and forth on the track. They are typically made fro… | – High tolerance and tensile strength – Safety and flexibility – Easy to install – Large wheel pressure and heavy load capacity – High efficiency in l… | – High upfront cost – Requires significant facility space, especially for freestanding cranes – Limited hook height and lifting capacity in single gir… | www.hbcranehook.com |
| Crane Wheel Manufacturer | www.hbcranehook.com | |||
| China Overhead Crane Trolley Wheel Manufacturers … | Overhead crane trolley wheels are critical components of bridge and gantry cranes. They are typically made from medium-carbon steel or low-alloy steel… | – Easier installation, maintenance, and service due to simpler design – Cost-effective for light and medium duty applications – Ideal for buildings wi… | – Trolley wheels mounted on the bottom flange of the girder can cause more wear to… – Limited capacity and hook height compared to double girder cra… | www.allwherecrane.com |
| China Crane Wheel Companies | www.tradekey.com | |||
| Wholesale Price China Crane Wheels Overhead … | Forged crane wheels are a classification of forgings, mainly used in door-type cranes, bridge cranes, and mining machinery. These wheels are manufactu… | – Superior durability due to the dense nature of forged steel, extending the lifes… – High wear resistance, which is crucial for maintaining the int… | – Higher initial cost compared to other types of crane wheels. – When the hardness of the crane wheel surpasses 65 Rockwell ‘C,’ it becomes britt… | www.allwherecrane.com |
| forged steel double flange crane rail wheels | Forged steel crane wheels are manufactured by shaping heated metal under pressure, making them stronger and more resistant to wear. They are available… | – Higher strength and durability due to the forging process – High resistance to wear and cracking – Cost-effective in the long run due to reduced mai… | – Higher initial cost compared to cast wheels – Limited availability of specific sizes and configurations without custom orders – May require speciali… | www.train-wheels.com |
| China Crane Wheel Suppliers & Factory | Crane wheels are typically made from medium-carbon steel, such as AISI C-1045/C-1050 or AISI C-1055/C-1060, which offers a balance between hardness an… | – Hardened crane wheel tread reduces wear and extends the life of the wheels. – Medium-carbon steel provides a good balance between hardness and ducti… | – The wheels can be the weakest link of the crane, showing the first signs of cran… – Hardening the flanges is not recommended as it requires ductil… | yo.sevenoverheadcrane.com |
| Crane Wheel Manufacturers and Suppliers | Crane wheels are devices used to support the crane and the load, enabling the crane to travel back and forth on the track. They are typically made fro… | – High tolerance and tensile strength – Safety and flexibility – Easy to install – Large wheel pressure and heavy load capacity – High strength and du… | – Friction between crane wheels and rail can lead to wear, flange breakage, and fa… – The manufacturing and replacement costs can be high – Installa… | www.chinacranemanufacturer.com |
| Forged crane wheel for eot crane | The forged crane wheels are made from materials such as 50SiMn and 42CrMo. The processing methods include casting or forging, and the wheels undergo h… | – Superior durability due to the dense structure of forged steel, extending the li… – High wear resistance, making them ideal for environments with… | – Higher initial cost compared to other types of wheels, although this translates… – The need for periodic inspection and maintenance to ensure the… | www.degongcrane.com |
Frequently Asked Questions (FAQs)
What materials are typically used to manufacture crane wheels in Chinese factories?
Chinese crane wheel manufacturers often use high-quality materials such as fine grain, fully killed, vacuum degassed forged medium carbon steel. This material ensures the wheels are durable and can withstand the heavy loads and stresses associated with crane operations.
What is the production process for crane wheels in these factories?
The production process involves several steps, including steel melting, round billet sawing and cutting, heating, phosphorus treatment, stamping and forming, rolling, bending, and hot stamping. The wheels also undergo various tests such as ultrasonic testing, mechanical property tests, and chemical composition tests to ensure quality.
What certifications and standards do Chinese crane wheel manufacturers adhere to?
Chinese crane wheel manufacturers often adhere to international standards such as ASTM, ASME, DIN, JIS, ISO, BS, API, EN, and GOST. Additionally, they obtain certifications like CCC, ISO 9001, and CE, which ensure the products meet global quality and safety requirements.
Can I request custom dimensions for crane wheels from Chinese manufacturers?
Yes, you can request custom dimensions for crane wheels. Many manufacturers offer customized overhead crane wheels and gantry crane wheels with specific specifications. They can produce wheels in various diameters, such as φ250 to φ1200, or according to your particular needs.
What kind of quality control and inspection processes are in place for crane wheels in Chinese factories?
Chinese crane wheel manufacturers implement rigorous quality control processes, including third-party inspections if required. The wheels undergo various tests like UT, MT, RT, and PT, as well as chemical composition and mechanical property tests. They also apply heat treatments such as quenching and tempering to ensure the wheels meet high standards of quality and durability.
