Are you looking for the best coker crane manufacturers in China? When it comes to handling the demanding tasks in petrochemical plants, the right crane can make all the difference. Let’s dive into a comparison of China’s top coker crane factories, highlighting their strengths, innovations, and what sets them apart.

Coker Bridge Crane

Product Details: Coker cranes are electric overhead travelling (EOT), Semi Gantry, or Gantry cranes designed for the constant wear and stress of around-the-clock operation in the tough conditions of the coke pit. They feature a lifting capacity tailored to specific needs, a lifting height of up to 46 meters, and a span also tailored to the facility. These cranes are equipped with independent traveling cabs for improved operator visibility, chemical filtration in the operator cab, ergonomic chairs and controls, and high drum-to-sheave ratios for extended rope life. They also include intelligent load cells, grab control synchronization, and regenerative braking to return power

to the energy grid[1][2].

Pros:
– High durability and easy access to components ensure short maintenance intervals…
– Innovative rope reeving system reduces maintenance costs and extends rope lifeti…
– Intelligent load cells prevent overloaded or unbalanced loads.
– Grab control synchronizes hoist machinery, reducing overloads and increasing com…
– Skew and sway control smart features reduce wheel and rail wear and load sway.
– Regenerative braking saves energy by returning power to the energy grid.
– Weather-protected and pressurized control house protects sensitive components an…
– Semi-Automatic function reduces cycle time and increases production and operator…

Cons:
– Customization may increase initial costs due to tailored specifications.
– Complexity of advanced features may require specialized training for operators.
– High initial investment due to the use of high-quality and durable components.

Coker cranes

Single Leg Gantry Coker Crane

Product Details: The Konecranes Single Leg Gantry (SLG) coker crane is designed for petrochemical plants to handle hot, fresh coke fuel. It features a hopper-side runway installed at grade level, saving the cost of an elevated runway structure. Key specifications include a lifting capacity tailored to the facility’s needs, a lifting height that can be customized, and a span of up to 46 meters. The crane is equipped with inverter duty motors, a sturdy and long-lasting grab bucket, intelligent load cells, and regenerative braking. It also includes features like chemical filtration in the operator cab, skew and sway control, and an independent

traveling cab. The crane is controlled via radio, HMI panel, or cabin and uses a Konecranes VFD motor control system[3].

Pros:
– High durability and reliability in tough operating environments
– Energy saving due to regenerative braking
– Precise speed control with inverter duty motors
– Improved operator visibility with independent traveling cabs
– Reduced maintenance costs due to innovative rope reeving system and high drum-to…
– Enhanced safety with skew and sway control, and restricted area function
– Semi-automatic function reduces cycle time and increases production efficiency
– Weather-protected and pressurized control house

Cons:
– Customization may require significant consultation and planning
– High initial investment due to advanced features and durable components
– Complex installation process, especially for the hopper-side runway
– Requires regular maintenance to ensure optimal performance

Coker Crane Automation

Kino Cranes: Overhead Gantry Crane Supplier

Product coker crane: Types, Applications, Sourcing and More …

Product Details: The SourcifyChina coker crane is a heavy-duty overhead crane designed for industrial settings, particularly in coker units of petrochemical plants. It is available in various configurations, including single girder, double girder, and gantry cranes, with lifting capacities ranging from a few tons to several hundred tons, with a maximum lifting capacity of 50 tons. The crane is equipped with heat-resistant materials and special cooling systems to handle high temperatures and harsh environments. It features advanced safety features such as overload protection and emergency stop buttons, and its user-friendly interface and intuitive controls make it easy to operate. The crane can

be customized to meet specific requirements and can be operated manually or using advanced automation systems.

Pros:
– Increases efficiency and productivity in handling heavy loads, reducing manual l…
– Ensures precise and smooth operations, enhancing safety and accuracy in heavy li…
– Built with durable materials to withstand harsh industrial environments, providi…
– Compact size and flexibility allow for easy maneuverability in tight spaces, opt…
– Customizable options to meet specific needs and requirements, enhancing versatil…
– User-friendly interface and intuitive controls reduce training time and increase…
– Advanced safety features such as overload protection and emergency stop buttons…

Cons:
– High initial investment due to advanced technology and durable materials.
– Requires periodic maintenance to ensure continuous operation, although the maint…

Electric overhead travelling crane for coker handling

Product Details: The coker cranes offered are process-designed overhead travelling cranes and gantry cranes specifically for coke handling in petrochemical plants. These cranes have lifting capacities of 5 tons, 10 tons, and 25 tons. They are designed to operate in harsh environments with high temperatures, humidity, residual ash, intense sulfur concentration, tar, volatile matter, and corrosive emissions. The cranes can be operated from a driver’s cabin or automatically to reduce human error and fatigue. Key features include explosion-proof wire rope electric hoists, intelligent control systems, and optimized design for continuous operation with short maintenance downtime.

Pros:
– High reliability and performance in harsh environments
– Automatic operation to reduce human error and fatigue
– Excellent intelligent control for safe and efficient coke handling
– Optimized design for continuous operation with minimal maintenance downtime
– Explosion-proof wire rope electric hoists suitable for hazardous locations
– Customizable cantilever design for gantry cranes
– Enhanced safety features such as load cells and summing to prevent overloads

Cons:
– Highly specialized and may require specific training for operators
– Continuous operation in harsh conditions may lead to faster wear and tear if not…
– Short maintenance intervals and tight overhaul times can be challenging to manag…

Coker crane – Weihua Crane Group

Product Details: Coker cranes are specialized electric overhead travelling (EOT) cranes, semi-gantry cranes, or gantry cranes designed for handling hot and cooled coke in petrochemical plants. They have tailored lifting capacities, spans, and lifting heights up to 46 meters. These cranes operate in harsh environments with high temperatures, humidity, corrosive fumes, and abrasive dust. They feature independent traveling cabs for improved operator visibility and are equipped with advanced control systems, including regenerative braking, skew and sway control, and intelligent load cells[1][3][4].

Pros:
– High durability and easy access to components ensure short maintenance intervals
– Innovative rope reeving and high drum-to-sheave ratio extend rope lifetime
– Intelligent load cells prevent overloaded or unbalanced loads
– Skew and sway control reduce wear and stress on crane components
– Regenerative braking returns runoff power to the energy grid
– Automated functions reduce cycle time and increase operator efficiency
– Weather-protected and pressurized control house protects sensitive components
– Advanced crane monitoring system (CMS) and remote support for maintenance and tr…

Cons:
– High initial cost due to specialized design and advanced features
– Complex maintenance requirements despite short intervals
– Continuous operation demands strict adherence to maintenance schedules to avoid…
– Harsh environment conditions can still pose challenges to crane longevity despit…

Coker Crane & Rigging

Product Details: The website https://cokercrane.com/ does not provide details about specific crane products. Instead, it focuses on construction and crane services, including setting HVAC units, constructing new buildings, and providing logistical solutions. The company offers services such as 3D lift planning, strategic solutions, welding, fabrication, concrete work, steel erection, and equipment direction. They also provide secure storage and delivery services for equipment.

Pros:
– Experienced operators with NCCCO Certification
– Development of 3D lift plans and strategic solutions
– Wide range of services including welding, fabrication, and steel erection
– Secure storage and delivery services for equipment
– Experience working with government facilities and meeting government requirement…

Cons:
– No specific details on crane products
– Focus is on construction and logistical services rather than crane sales or rent…
– Limited information on the technical specifications or features of cranes

Coker crane

Product Details: Coker cranes are electric overhead travelling (EOT) or gantry cranes designed for the harsh conditions of coke pits in petrochemical plants. They feature tailored lifting capacities, up to 46 meters of lifting height, and spans that can be customized. These cranes are equipped with independent traveling cabs for improved operator visibility, chemical filtration in the operator cab, ergonomic chairs and controls, and high drum-to-sheave ratios for extended rope life. They also include intelligent load cells, grab control synchronization, and regenerative braking to return power to the energy grid.

Pros:
– High durability and reliability in harsh environments
– Improved operator visibility with independent traveling cabs
– Extended rope lifetime due to high drum-to-sheave ratio
– Reduced maintenance costs with innovative rope reeving system
– Energy savings through regenerative braking
– Precise speed control with inverter duty motors
– Enhanced safety features such as skew and sway control, and intelligent load cel…

Cons:
– High initial investment due to specialized and robust design
– Complex maintenance requirements despite reduced downtime
– Need for frequent inspections to ensure continuous operation in harsh conditions
– Potential for higher operational costs due to advanced features and components

Comparison Table

Frequently Asked Questions (FAQs)

Frequently Asked Questions About Coker Crane Factories in China

What types of coker cranes can I source from factories in China?

You can source a variety of coker cranes from Chinese factories, including overhead travelling cranes, gantry cranes, and semi-gantry cranes. These cranes are designed to handle the demanding conditions of petrochemical plants, such as high temperatures, corrosive fumes, and abrasive dust. They come with tailored lifting capacities, such as 5 ton, 10 ton, and 25 ton, to meet your specific application needs.

How do I ensure the quality of a coker crane from a Chinese factory?

To ensure the quality of a coker crane from a Chinese factory, look for manufacturers that are certified and follow stringent quality control measures. Choose a factory with a proven track record of producing high-quality products. Also, verify that the factory uses state-of-the-art machinery and has experienced engineers overseeing the production process. Effective communication about your specifications and regular updates can also help guarantee the crane meets your standards.

What are the key features of coker cranes designed for petrochemical plants?

Coker cranes designed for petrochemical plants are built to withstand harsh environments. They feature high durability, easy access to components for short maintenance intervals, and advanced technologies like chemical filtration in the operator cab, ergonomic controls, and intelligent load cells. These cranes often include smart features such as skew and sway control, regenerative braking, and automated functions to enhance safety and efficiency.

Can coker cranes from Chinese factories be customized to my specific needs?

Yes, many Chinese factories offer fully customizable coker cranes to meet your specific application needs. You can specify the lifting capacity, span, and other parameters to fit your plant’s requirements. Additionally, these cranes can be equipped with tailored below-the-hook devices such as grabs, spreader beams, and other lifting attachments to optimize your coke handling process.

What kind of automation options are available for coker cranes from Chinese manufacturers?

Coker cranes from Chinese manufacturers can come with various automation options. These include semi-automated systems with programmable logic controllers (PLC), modern inverter controls, and signal cables. These systems can automate repetitive tasks, reduce operator fatigue, and enhance safety by keeping personnel away from hazardous areas. Some cranes are even designed to be easily upgraded to full automation with minimal additional hardware and software adjustments.